Stair Rail Drilling Guide HomeSteady. For utilization of the jig for a staircase employing three or four rails to the step, additional adjustable blocks with drill guides could be mounted on an extended base plate in the same manner as that employed for block 34. 99. Stair Rail Drilling. In FIG. Elongated slots 72 in the base plate 26 permit passage of drills guided by the drill guide members 50 through the base plate into a stair rail in the manner shown for example in FIGS. 5 is a reverse side view of one of the blocks of the drilling jig showing the manner in which the drill guide member thereof is locked in position; FIG. While it is possible to drill the holes correc… With the rail 16 positioned on the knule post 18 at its lower end and on either a wall bracket or post at its upper end so as to establish its final installed position, the spindle holes in the rail can be accurately located and drilled. While our typical blogs do not address specific tools or products available on our site, LJ Smith’s Bore Buster ® is so perfectly suited for its job that it warrants special attention. A further disadvantage of my earlier patented device was the need for drill guides comparable in diameter to the drills being employed. (Dia. In the typical staircase, there are two spindles for each step, although occasionally three, and rarely four spindles may be based on each step. In addition, the drill guides were subject to wear due to the direct impingement of the drill cutting edges against the guides, leading to a short guide life. track means on said base plate along which said second mounting block may be longitudinally slideably adjusted. 3. Get it as soon as Thu, Jan 21. ; The Zipbolt 40.260 Railbolt Drill Guide is the must have installation accessory for installing Zipbolt staircase hardware products Simplifies the process of installing your Zipbolt staircase hardware Includes all necessary drill bits (1/4", 3/8", and 1" Spade Bit) and instructions on the back of the package 1. Get Price Free Sample Contact. No. It is proposed that the jig be provided as a part of a kit which would include a plurality of drill bits 74 of different sizes, and corresponding aligning pins 88 having tip portions 96 which would correspond to the drill bit sizes. While it is possible to drill the holes correctly simply using a drill and a good eye, by far the fastest and most accurate method available is using LJ Smith’s Bore Buster ®. 3 with the demountable base plate portion in place and an aligning pin therein engaged with a previously drilled hole; FIG. The upper ends of the spindles are tapered, and since the exposed lengths of the spindles on each step will differ due to the inclination of the stair rail, the holes to be drilled in the stair rail above each step will be of different diameters corresponding to the diameter of the tapered portion of each spindle at its intersection with the lower rail surface. Cordless Drill Guide Tall. Kreg Joining Solutions make it easier than you've ever imagined to turn your DIY and woodworking dreams into reality by creating rock-solid assemblies and long-lasting repairs. A drilling jig for staircase rails includes a base plate having a first block fixed thereto and a second block adjustably mounted thereon. This tool is specially designed for stair and balustrade installation. Baluster Installation Drak. 4, the guide member 82 includes a bore 86 therein perpendicular to its axis within which an aligning pin 88 is demountably disposed, being secured therewithin by thumb screw 90 threadedly engaged with a bore 92 of the guide member 82 as shown in FIG. LJ Smith really has thought of everything with this tool, in addition to drilling for balusters, the Bore Buster ® makes handrail end and rail bolt drilling fast and easy as well. Make sure this fits by entering your model number. I needed to drill some angled holes for my wooden dummy. Still another object of the invention is to provide a stair rail drilling jig as described which can easily be set up and used by relatively inexperienced workers. I then cut a slot in the middle of both using the table saw. Additional objects and advantages of the invention will be more readily apparent from the following description of a preferred embodiment thereof when taken together with the accompanying drawings. We have two programs involving the Bore Buster ®. I decided to try the Kreg system, I purchased the Kreg Jig package. 3.0 out of 5 stars 1. The hole pattern is designed specifically for mounting tensioners on end/corner posts and for drilling “through-holes” in mid posts. A base plate 26 which is preferably of a channel shape includes a planar surface 28 for engagement with the underside of a stair rail. #1) • Center clip on post and secure with (2) - #8x3/4" self-drilling screws. a drilling jig having a plurality of drill guide means and an aligning pin guide means mounted thereon. Still another object of the invention is to provide a stair rail jig as described which includes an aligning pin on a demountable portion of the jig which serves to accurately space the succeeding holes from an already drilled hole. Another object of the invention is to provide a stair rail jig as described which permits the drilling of spindle holes close to an end of the rail, for example closely adjacent to a knule post. Although the jig could be used with auger bits or twist drills by employing bushings in the drill guide members having appropriate internal diameters, in the preferred form of the invention, the drill bits are of the Forstner type and are modified to provide an elongated shank portion suitable for cooperative engagement with the bushings 66. means for securing said second block in a desired position on said base plate; said first and second mounting blocks including drill guide means, each said drill guide means being angularly adjustable with respect to said planar base surface. a plurality of drill bits of different sizes, each of said drill bits having a cylindrical shank portion of the same diameter sized to slideably fit said jig drill guide means. What do I get ? The hole must be centered in the rail, correctly spaced and drilled to the correct depth and most importantly be drilled plumb. Drilling a stair handrail to accept dowel top wood or wrought iron balusters is a relatively simple concept that can be easily done by a skilled craftsman or using the correct tool. A third block is adjustably disposed on said demountable base plate section and include an adjustable aligning pin guide. Following the drilling of the first two holes, the jig is removed from the rail and the demountable base plate portion 26a is reattached by means of the pins 98 and screw 100. Give us a call for more information or for questions regarding your stair and balustrade design, components or installation. By George Enterprises, Inc. (Pleasant Valley, PA), 144/106, 408/72B, 408/88, 408/97, 408/103, 408/72R, 408/72B, 408/115R, 408/115B, 408/87-89, 408/97, 408/103, 408/110-112, 33/628, 33/636, 33/638, 33/640-642, 144/104, 144/106, BY-GEORGE ENTERPRISES, INC. (COOPERSBURG,, PA, US), Click for automatic bibliography The slot is the same width as the bolts used to hold the two pieces together. Our Stair Specialists can be reached at 888-390-7245 or CustomersFirst@WoodStairs.com. Enter Email to Save Cart and Unlock Coupon. Drilling a stair handrail to accept dowel top wood or wrought iron balusters is a relatively simple concept that can be easily done by a skilled craftsman or using the correct tool. From the foregoing it can be understood that the present jig permits a fast and accurate drilling of stair rail spindle holes, virtually eliminating the possibility of an incorrect spacing or drill angle of the holes in the rail. Although three sets of drill bits and corresponding aligning pins are illustrated, a typical kit might include half a dozen sizes or more since spindles are made in a wide range of upper end diameter. Each baluster requires a hole drilled plumb into the handrail centered over the baluster itself. a first mounting block fixedly mounted to said base plate adjacent one end thereof; a second mounting block on said base plate adjustable longitudinally with respect to said first mounting block. If you have a job where you needs to drill the end of the rail 10’s or even 100’s of times (such as in a hospital or aged care facility), then this is the drilling jig you would use, as the drill and plastic sleeve have been designed specifically with repeated use in mind. The drill bit ends 76a, 76b and 76c are of reduced diameter of a size suitable for attachment to an electric drill chuck 78 as shown in FIG. Description. It will definitely save you money if you use it more than once or twice. It held the angle I needed (15 degrees) for multiple jig moves and did a great job. 1 is in its operative position clamped to the underside of the rail 16 by a pair of clamps 24. Designer Rail Drilling Jig for Stainless Fittings Plastic IF130X Material : Plastic Shipping Costs To find out what the cost of shipping will be, add the items to the shopping cart, then go … 1 thereof, a staircase generally designated 10 includes a plurality of steps 12 and risers 14 above which is disposed a rail or banister 16 supported at its lower end by a knule post 18 on the lowermost step. Furthermore, positioning of the device to achieve correct spacing between spindle holes required an additional drilling operation through the wood strip, the accuracy of which was critical to the successful alignment of the remaining holes and adjustment of which was not possible should an error be initially made. $103.95 $ 103. Q 1. Manifestly, changes in details of construction can be effected by those skilled in the art without departing from the invention. All Rights are Reserved! Indoor stair railings cable The hole must be centered in the rail, correctly spaced and drilled to the correct depth and most importantly be drilled plumb. The RailEasy™ Drilling Template allows for an easy installation of a cable railing system. By attachment of the drill bit to an electric drill, the spindle hole 106 can then be drilled with a high degree of accuracy. Drilling Pass-Through Posts. 7 is a view showing three matched sets of drills and aligning pins exemplary of a kit incorporating the drilling jig of FIGS. angularly adjustable drill guide means on each of said blocks. 2. The wood strip was discarded and replaced for each rail, extending the amount of time required to set up the jig for each job. A further object of the invention is to provide a stair rail jig as described, the hole spacing and angles of which can be readily adjusted. The stair spindle jig is made of two pieces of hardboard that are cut to the same width as the spindles. Updating our railing and balusters has been one of the easiest and biggest transformations to move our house away from 1993 to 2017. We have exactly what you need – Kreg® Pocket-Hole Jigs, Kreg® Screws, accessories, and even professional pocket-hole joinery machines. The present invention relates generally to devices for guiding drill bits at a predetermined location and angle to a work piece for drilling holes therein, and relates more particularly to a drilling jig for stair rails for drilling the spindle holes in the underside thereof at the correct location and angle. A timber jig suitable for 50mmm EZIRAIL (either full round or … The guide member 82 is disposed within a cylindrical cavity 84 of the block 80, the axis of which is parallel to the plane of the base surface 28 but extends transversely to the length of said surface. The details of the jig 22 are most readily understood by reference to FIG. Talk about a transformation from ’90s to modern! A first block 30 is fixedly secured at one end of the base plate 26 by countersunk screw 32 extending through the surface 28. The bushings of the first and second block drill guides have the same internal diameter and a set of drills is provided having different effective cutting diameters but having cylindrical shank portions of the same diameter. 6. Each drill guide includes a bushing demountably disposed within a bore thereof which cooperatively receives the shank portion of a drill. Get it as soon as Tue, Jan 19. If you're looking for an unbeatable range of professional quality routing jigs trust Trend Direct UK to bring you a huge variety of top of the line equipment so you always get the best tools for the job. This tool dramatically increases both the quality and speed of balustrade installation. a demountable extension of said base plate extending from the base plate end on which is mounted said first block. The unit is then moved to each subsequent layout mark in order to precisely drill that hole. The other thought is the drilling jig for the stair tread. While the drill guide is useful for drilling clean Cable Bullet anchor holes at corner and end posts, it is extremely helpful for drilling especially angled cable pass-through holes. All rights reserved. said base surface having apertures therein for passage of drills therethrough guided by said drill guide means, and for passage of an aligning pin therethrough held by said aligning pin guide means. a second mounting block adjustably mounted on said base plate. Slots 40 in the base plate flanges 38 provide in conjunction with screws 42, washers 44 and the threaded holes 45 in the block 34, locking means to secure the block 34 in the desired position. The drill guide members 50 are adjustably secured within the blocks 30 and 34 by means of lock screws 52 and washers 54 which pass through a pair of arcuate slots 56 in the blocks and are threadedly engaged with holes 58 in the guide members 50 (see FIG. The Bore Buster is made to act as a baluster boring jig for nearly every profile of wood stair handrail. The blocks 30 and 34 each include drill guide means therein which are angularly adjustable to accommodate the angle of inclination of the stair rail. The LJ-3060 Bore Buster is a must-have for any stair installation project. 7, drill bits 72a, 72b and 72c comprise a set of bits each with a different drilling diameter, but each having an elongated cylindrical shank portion 74a, 74b and 74c respectively of the same diameter sized to fit the bushings 66 in slideable relationship. (Dia. #2) The second alternative to buying your own is renting a Bore Buster ® for $250 for a 3 day rental for anyone who wants the precision this tool provides but does not have the need to buy one of their own. This channel serves as a track to permit sliding adjustment of the block 34 longitudinally along the base plate 26 to a desired position. Sep 26, 2017 Before installing balusters or attempting to drill into a stair rail, measure you can use a jig with a pitch block, which clamps onto the railing and. I've found that one jig made for a 35-degree angle works on most of them, particularly because Deckorators makes an adjustable baluster connector for stair rails. 4, the next hole 108 is shown with the drilling in progress. Clips are included in the Panel Kits. 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